High-end solutions tailored to your needs
KD7070
The knowledge and experience gained over the years allowed the development of another in a long line of Krämer firsts: The WIP deduster introduced in 2000. Pioneering innovations and continuous improvements to meet our customer's requirements have led to the new generation of KD70 WIP dedusters. They set another standard in high-containment (OEB5) in the production of highly active and potent products.
- Upward conveying range of 400 to 1600 mm
- Controller can be placed either on right or left side to guarantee best possible operation
- Quiet operation < 68 dB
- Featuring an acceleration sensor that assures constant vibration, independent of the load / amount of tablets in the deduster
- Vibration-free housing, patented drive unit
- Compact design, minimum footprint
- Easy assembly and disassembly, no tools are needed
- Efficient manual or automatic Wash-in-Place cleaning
- High-Containment for OEB5 (< 1 μg/m³) applications, including peripherals
- Classification: Atex Zone II 2D/- Db 140 °C
Conveying heights
400-1600 mm
Conveying Capacity
up to 6,3Mio tph
Tablet Inlet
The product inlet utilizes a Tri-Clamp flange for dust tight connections. The inlet can be rotated 360° independent of the outlet. With the use of optional inlet adapters, the deduster is easily adjustable to various tablet press discharge configurations.
Helix
Helix with integral highly efficient washing nozzles for minimal water usage, less than 50 l/min. Innovative water supply through helix center column. Modular helix for easy assembly and disassembly, no tools are needed. Helix is capable of handling tablets from diameter 3-35 mm as well as all sizes of capsules.
OPTIMAL AND SECURE PROCESS INSIGHT
The KD7070 deduster has a dust-proof and removable PETG window for optimal process insight. The window is sealed against dust and water in order to meet the requirements for hazardous dusts OEB 5. The window allows easy access for easy removal of the helix for cleaning.
Easy to use control panel
The KD7070 utilize the KC7020 frequency controller. The KC7020 utilizes an acceleration sensor in the drive to determine the optimum operating frequency for ease of operation. The LCD screen allows the operator to turn the machine on and off, and to chose the necessary conveying speed to operate with the press. The KC7070 remote operation feature allows for connection and operation through the press controls if so equipped.
Filter
The optional HEPA filter class H14, manually actuated, ensures the highest safety for the operator.
Drain Valves
The optional 4 way drain valve system can be manually actuated allowing for easy handling of the dust collection and water drain.
CONTAINMENT AND ATEX PERFORMANCE
The KD7070 deduster has been independently tested and certified to meet OEB 5 containment levels in accordance with ISPE – SMEPAC requirements as well as the EC Machinery Directive 2006/42/EC and Directive 94/9/EC (ATEX-95).
Specifications
Power Supply
110-240 V, 50/60 Hz
Peak current
3 A
Noise emission (1 m)
< 68 dB(A)
Elevation height
400-800-1200-1600 mm
Outlet height
905-2114 mm
Inlet height adjustable
Inlet height
471 mm
Total height
1514-2723 mm
Conveying technology
Upward conveying spiral
Drive unit technology
Pat. counter weight
Footprint
615-520 mm
Product contacting parts
AISI 316L, silicone, PET-G, PUR
Weight
110-170 kg
Compressed air
Ø6/4mm, 50-100 l/min (p=3-6 bar)
Air extraction
2" tri-clamp, 100-250m3/h (p=10-20 mbar)
Water consumption
16-46 l/min
Product inlet
ISO DN 65 tri-clamp
Product outlet
ISO DIN 65 tri-clamp
Protection rating drive unit
IP65
Protection rating housing/controller
IP65
Controller
Backlit LCD Screen with touchpad
Processing of tablets (var. forms ) Ø3-35 mm
Processing of mini/micro-tablets Ø1.5-3 mm
Processing of effervescent tablets Ø25-35 mm
Processing of capsules Nr. 4-00
Conveying speed mini/micro-tablets <Ø2.5 mm
10'300'000 tabs/h
Conveying speed tablet Ø5 mm
6'300'000 tabs/h
Conveying speed tablet Ø13 mm
574'000 tabs/h
Conveying speed tablet Ø20 mm
240'000 tabs/h
Conveying speed tablet Ø25 mm
95'000 tabs/h
Conveying speed tablet Oblong 16.3 x 7.6 x 5.7 mm
770'000 tabs/h
Conveying speed capsule size Nr. 4
300'000 caps/h
Conveying speed capsule size Nr. 3
300'000 caps/h
Conveying speed capsule size Nr. 2
300'000 caps/h
Conveying speed capsule size Nr. 1
300'000 caps/h
Conveying speed capsule size Nr. 0
300'000 caps/h
Conveying speed capsule size Nr. 00
250'000 caps/h
Explosion protection ATEX 94/9/EG
II 2D/- Db 140 °C
OEL Level acc. SMEPAC
OEB 5
cGMP compliance
CE compliance
Option sample collection
Option helix coating
Option inlet adapter
Option outlet adapter
Option air extraction adapter
Option mini/micro-tablets
Option metal detector test tablet insert device KT2010
Option WIP manual/auto
Option 4 way drain valve system (drain/air exctraction/return)
Option hepa filter
Option empty capsule sorter KCS10
Option jam sensors
Option 2-way diverter manual KV2010 DT/WIP
Option 2-way diverter auto KV2020 DT/WIP
Option 2-12-way diverter auto V40000-V5000 DT/WIP
Option filling level sensors
Option air extraction monitoring
Option validation documentation
Option material certificates
